Shenzhen Dinggong: Powering the Smart Transformation of Automotive Harness Processing in the New Energy Era
As the world shifts toward sustainability, new energy vehicles (NEVs) have emerged as the future of transportation. With this shift comes a surge in demand for advanced automotive harnesses—the "nervous system" of modern cars. Shenzhen Dinggong Automation Co., Ltd. is at the forefront of this revolution, driving smart, automated solutions to meet the evolving needs of the automotive industry.
Automotive harnesses are critical for transmitting power and signals across a vehicle’s electrical systems. In NEVs, their role becomes even more vital—and demanding:
- Higher Standards: Unlike traditional vehicles (which use ~200 harnesses and 350 connectors, valued at $3,000–$5,000 per car), NEVs require harnesses that handle high voltages, large currents, and extreme temperatures. This pushes their value to up to $20,000 per vehicle.
- Unique Challenges: NEV harnesses must be thicker (for heat dissipation), routed externally (due to battery/motor placement), and built to resist moisture, dust, and physical damage—demanding superior mechanical protection and sealing.
For nearly 20 years, Shenzhen Dinggong has specialized in automated harness processing equipment, helping manufacturers transition from labor-intensive workflows to smart, efficient production. Their solutions address the core pain points of NEV harness manufacturing:
- Full Automation: From cutting and stripping wires to crimping terminals, inserting waterproof seals, and inspecting quality, Dinggong’s equipment eliminates manual errors. Key machines include:
- Fully automatic terminal crimping machines
- Waterproof seal insertion machines
- Connector insertion machines
- Soldering machines
- Precision & Reliability: In-house CNC machining centers, precision grinders, and R&D labs ensure equipment meets strict tolerances. With dozens of patents, their technology guarantees stable performance even for high-voltage NEV harnesses.
Dinggong’s ESQ-555 (under the Yishanqiu brand) is a game-changer for NEV manufacturers:
- Smart Features: A multi-station platform with CNC controls, digital interfaces, and user-friendly software simplifies operation and production tracking.
- High Performance: Equipped with precision servo motors, rigid drives, and dynamic programmable systems, it handles high-precision tasks with ease—adjust parameters in seconds for consistent results.
- Quality Assurance: Integrated tools like crimp height sensors, force analyzers, and CCD vision systems monitor every step, separating good vs. defective parts automatically.
NEV production is booming, but labor costs are rising, and quality standards are stricter than ever. Dinggong’s automated solutions help you:
- Cut Costs: Reduce reliance on manual labor with 24/7 automated production.
- Boost Quality: Real-time inspections eliminate defects, reducing recalls and waste.
- Scale Faster: Meet growing NEV demand with equipment that adapts to new harness designs and volumes.
From automotive to aerospace, harnesses are the backbone of modern technology. As NEVs and smart vehicles redefine the industry, Shenzhen Dinggong is your partner in building efficient, future-ready production lines.
Ready to upgrade your harness processing? Contact Shenzhen Dinggong today and accelerate your journey to smart manufacturing!
